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Electrical

Wire Size Calculator

Estimate the conductor size a load needs, checked against both ampacity and voltage drop.

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Result

Recommended conductor 8 AWG copper
Design current 50.0 Amps, after the 125% rule
Size by ampacity alone 8 AWG
Voltage drop at the recommended size 2.08%
A 40 A load over 80 ft needs 8 AWG copper. Ampacity alone would allow 8 AWG, but voltage drop governs at this distance: the recommended size drops 2.08%.

Electrical work is life-safety work governed by the NEC or your local code, and must be designed and installed by a licensed electrician. Conductor and overcurrent sizing depends on ambient temperature, conductor bundling, termination ratings, continuous-load rules and more. This is an educational estimate and must never be used as the basis for an installation. Ampacities used are NEC 310.16 at 75°C in free air conditions. Real installations require derating for ambient temperature, conduit fill and bundling, and terminations are often limited to 60°C on smaller conductors. All of which can require a larger conductor than shown.

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Questions

About this calculator

What size wire for a 50 amp circuit?

Ampacity tables commonly point to 6 AWG copper for 50 A at 75°C, but termination temperature ratings, derating and run length can all push that larger. A licensed electrician has to confirm it for the actual installation.

Why is voltage drop sometimes the deciding factor?

Because ampacity is about heat and drop is about distance. On a long run, the conductor that safely carries the current still delivers too little voltage at the far end.

Can I use aluminium instead of copper?

For feeders and services it is common and permitted with correct terminations and antioxidant compound. It needs roughly two sizes larger for the same ampacity and is more sensitive to loose connections.

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