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HVAC

HVAC Tonnage Calculator

Convert between BTU and tons and sanity check a proposed capacity against the space.

Your numbers

sq ft

Result

Cooling tonnage 3.4 Tons
Nearest standard size 3.5 Equipment is sold in half-ton steps
Cooling capacity 40,200 BTU per hour
Area per ton 537 Square feet
About 3.4 tons of cooling, which rounds to a 3.5 ton unit at roughly 537 sq ft per ton.

A rule-of-thumb estimate for early conversations. Equipment should be selected on a room-by-room load calculation (ACCA Manual J) and the ducts designed to match (Manual D). Oversized equipment short-cycles, dehumidifies poorly and wears out early, so guessing high is not the safe option it looks like.

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What moves the number

  • The load calculation the tonnage should come from, rather than floor area alone.
  • Whether the equipment is single stage, two stage or variable capacity.
  • Duct capacity, which caps the tonnage that can actually be delivered.

Where this one goes wrong

Replacing like for like on tonnage without asking whether the original was right. A system that has been oversized for twenty years gets replaced with another oversized system because the nameplate is treated as the specification.

Questions

About this calculator

How many BTU is a ton?

Twelve thousand BTU per hour. The unit comes from the cooling effect of melting a ton of ice over a day, which is why the number looks arbitrary.

Should I match the tonnage of the old unit?

Only after checking that the old one was correct. Replacing an oversized system with the same tonnage perpetuates the comfort problems the customer has been living with.

Does variable capacity change the sizing decision?

It makes the decision more forgiving, because the equipment can run at part load for longer. It does not remove the need for a load calculation, since the maximum still has to cover design conditions.

How useful was this calculator?

Not rated yet. Yours would be the first.

The formula

BTU = area x climate factor x envelope adjustment + occupant load; tons = BTU / 12,000

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How to use this calculator

  1. Conditioned area (sq ft) (sq ft). Enter your own figure; the page starts at 1,800 sq ft.
  2. Climate (BTU per sq ft). Enter your own figure; the page starts at Warm south.
  3. Insulation and windows. Enter your own figure; the page starts at Average.
  4. People in the home. Enter your own figure; the page starts at 3.

The result updates as you type, so you can try a figure, see what it does to cooling tonnage, and change it back. Nothing you enter is sent anywhere or saved.

A worked example

These are the figures the calculator opens with. Every number in the results column below is produced by the same calculation the page runs, so you can follow it through before putting your own figures in.

What goes in

InputValue
Conditioned area (sq ft)1,800 sq ft
Climate (BTU per sq ft)Warm south
Insulation and windowsAverage
People in the home3

What comes out

ResultValue
Cooling tonnage main result3.4
Nearest standard size3.5
Cooling capacity40,200
Area per ton537

About 3.4 tons of cooling, which rounds to a 3.5 ton unit at roughly 537 sq ft per ton.

How sensitive the answer is

Holding everything else steady and changing only conditioned area (sq ft), this is what happens to cooling tonnage. It is worth knowing which of your inputs the answer actually hinges on, and which barely move it.

Conditioned area (sq ft) (sq ft)Cooling tonnage
900 sq ft 1.7
1,350 sq ft 2.5
1,800 sq ft example above 3.4
2,700 sq ft 5.0
3,600 sq ft 6.7

Every other input is held at the example value while this one changes, which is not how a real job behaves. Treat it as a guide to which number matters most, not as five separate quotes.

What each figure means

Conditioned area (sq ft) (sq ft)
Measured in sq ft, starting at 1,800 sq ft.
Climate (BTU per sq ft)
Choose from Cool north, Moderate, Warm south, Hot south, Hot and humid, Desert.
Insulation and windows
Choose from Older, draughty, Average, Tight, new build.
People in the home
A number, between 0 and 40, starting at 3.

What the results tell you

ResultWhat it is
Cooling tonnageThe headline result. A decimal figure.
Nearest standard sizeA decimal figure.
Cooling capacityA number.
Area per tonA number.

Before you rely on this number

Sizing, capacity and load figures here are planning estimates. A real installation depends on the manufacturer's data for the specific equipment, the duct system it is going into, and a proper load calculation for the building. Use this to sanity-check a number or price a job, not to select equipment.

Estimating is the easy part

The jobs you never hear about cost more than the ones you mis-measure. BDEVY builds the marketing, systems and automation that bring them in.